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Lean
What is it?
Lean is a continuous improvement process, which focuses on the elimination of all forms of waste by following several simple steps: -
- Establishing what customers value
- Mapping the value streams
- Making value flow
- At the pull rate of real demand
- Whilst striving for perfection
Waste can be categorised into 8 major groupings, each of which requires the adoption of appropriate best practices to reduce or eliminate them.
- Overproduction
- Waiting
- Material handling and transportation
- Unnecessary processing
- Motion
- Unnecessary inventory
- Rework
- Unused people creativity
Key best practices required to improve include:
5S, Pull systems, Standardised work, Leading and managing change, Teamwork, Visual performance measurement, Focused improvement (problem solving), Fail safe devices (Poke-Yoke), Layout
Recommended Exercise
Why not conduct a "waste hunt" in your organisation by sitting down with a cross functional group of people and documenting examples of the above types of waste. You may be very surprised by the amount of waste that surrounds us each and every day.
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